Control Options for Upper Limb Externally Powered Components



Control Options for Upper Limb Externally Powered Components


R. Scott Hosie CPO

Blair A. Lock MS, PE


R. Scott Hosie or an immediate family member serves as a paid consultant to or is an employee of Fillauer Motion Control. Blair A. Lock or an immediate family member serves as a paid consultant to or is an employee of Coapt LLC and has stock or stock options held in Coapt LLC.


This chapter is adapted from Kyberd P, Bush G, Hussaini A. Control options for upper limb externally powered components. In: Krajbich JI, Pinzur MS, Potter BK, Stevens PM, eds. Atlas of Amputations and Limb Deficiencies: Surgical, Prosthetic, and Rehabilitation Principles. 4th ed. American Academy of Orthopaedic Surgeons, 2016, pp 193-201.







Introduction

The human hand is designed to hold and manipulate objects. The arm moves the hand into a position to grasp an object and then position it elsewhere in space. These actions may be as simple as moving a spoon from a bowl of soup to the mouth, grasping a child’s hands to swing them in the air, or something as complex as a surgeon manipulating a scalpel. The arm coordinates multiple joints at the same time to quickly position the hand in a specific orientation. This is accomplished by complex joints, muscles, and the nervous system working seamlessly together. Indeed, a large portion of the brain is dedicated to the movement of the hand and arm.1

Building a prosthetic replacement for such a complex, coordinated system is a challenge. For example, removing wrist functionality results in a significant reduction in terminal device orientation. The prosthesis user must now compensate through gross body movements to achieve otherwise standard body motions. Accessing the face for instance, requires far greater shoulder and elbow movement when wrist function is not available.2

Learning to manage a prosthetic device using a body motion not normally associated with a natural movement requires intensive learning and skill development. In the case of a body-powered transradial prosthesis, using shoulder flexion to open a split hook device is not intuitive. Much the same as learning to eat with a nondominant hand, it is going to take practice. Intuitive control is important when learning to incorporate a prosthesis into daily function.

Because of this nonintuitive control, slow positioning, limited work envelope, and a loss of degrees of freedom, a prosthetic wearer will often compensate with other, more direct movements. These compensatory motions may require a greater range of motion and/or increased forces that the body does not normally encounter. The result is overuse and repetitive use injuries over the wearer’s lifetime.3

The goal for controlling the externally powered prosthesis is to minimize compensatory body motions and maximize intuitive learning.


Conventional Myoelectric Control

Electromyographic (EMG) signals are a superimposed collection of minute, electrical impulses given off by the polarization/depolarization of muscle fibers during contraction.4 These EMG signals can be measured at the surface of the skin, amplified, then used to
control a prosthetic device. This has become the most common method of control for externally powered prostheses since the 1970s.

Muscle signals (contractions) can be measured and their amplitude equated to the strength and speed of a prosthetic device’s motion. A weaker signal can be coded to move the device slowly, while a stronger muscle contraction will cause the device to move more quickly. When a wearer wants to grasp an object, they can target it with a strong signal (muscle contraction) to get the device into place, then reduce the muscle contraction to gently grasp the object. The ability to control the prosthesis in this way is called proportional control. Proportional control is extremely advantageous for users of externally powered upper limb prostheses.5


Electrodes

To detect muscle signals, conductive metal electrodes are placed in contact with the skin. EMG signals at the skin surface fall in the microvolt to millivolt range, and with such small signals the contact between the skin and electrode must be very intimate. Most commercially available devices employ bipolar measurement between two electrode contacts (and sometimes a third for grounding reference) (Figure 1). These electrodes are connected to a processor/amplifier (Figure 2). The processor examines the signal and filters out what may likely be interference. This interference may be caused by a variety of influences in the environment. Fluorescent lights, microwave ovens, and cell phones are three of a plethora of common items encountered in daily life that can cause interference. Failure to filter this could easily cause the unintentional motion of a device, crushing a can, or dropping a delicate object. The amplifier increases the signal from microvolts to volts that can be more easily processed by the main controller of the prosthetic device.

Most modern commercially available electrode amplifiers provide a clean, filtered signal. Many also have an accessible gain potentiometer to allow adjustment of the amplification.







Controller

The signal is sent from the electrode amplifier to the device controller. This microprocessor provides adjustment of signal amplification, threshold adjustment, control schemes, and use of alternative input devices. With multiple degree of freedom systems, input switching from one device to another is accomplished by the controller.


Amplification

The strength of the EMG signals can vary greatly. The controller can be adjusted to further amplify a weak signal or balance the signal between two antagonistic muscles. The amplification (gain) can then be adjusted so the wearer feels the same muscle contraction is necessary to move the device in either direction, eg, to open/close a prosthetic hand. This adjustment is important. If the gain adjustment is set too high (excessive amplification) the wearer will not be able to control the hand, and it will immediately close and crush an object. Once the gain is lowered there will be improved proportional control.







Threshold

In addition to intentional muscle movement, there are also resting and/or artifact signals. Resting signals are the constant, low level of contraction our muscles are constantly maintaining. Artifact signals are contractions that inadvertently happen, for example, when moving the next proximal joint. These signals can be ignored by adjusting the threshold level in the controller. Typically, the threshold level is kept low since increasing that level decreases proportionality.


Digital User Interface

With prosthesis controllers, a digital user interface provides access to make adjustments. Each prosthetic manufacturer designs their own user interface to communicate with their devices. The platform may be a laptop computer, an iOS, or Android handheld device.


Direct Control Strategies

As myoelectric control strategies become increasingly nuanced and creative, it is important to distinguish these emerging strategies from the comparatively simpler direct control strategies. In such strategies, electrodes are assigned to and positioned over a targeted muscle belly such that there is a direct relationship between the activation of a given muscle and a targeted movement of the prosthesis. The most common direct control strategies are dual- and single-site control.


Dual-Site Control

There are many advantages with myoelectric control, one being the coordinated nature of using muscle contractions to control a closely
associated movement in the prosthesis. In dual-site control it is common to assign control movements to antagonistic muscles, matching control signals to native biologic movements to the extent possible. For example, in the case of a transradial level amputation, remnant wrist extensors can control opening a prehensile device, while remnant wrist flexors close the device, much the same as with an intact limb. At the more proximal amputation level, dual-site control of multiple joint systems may be required through inputs that will be described shortly. For example, at the transhumeral amputation level remnant elbow extensors are commonly assigned control of both elbow extension and opening of a prehensile device, while remnant elbow flexors are commonly assigned control of both elbow flexion and the closing of the prehensile device. Through sophisticated systems, these two sites can also provide wrist pronation and supination. Control systems strive to allow the user to control three degrees of freedom as intuitively as possible.


Single-Site Control

In some cases, only one useable muscle site can be found. This may be because of a degloving injury, severe burns, or neurological trauma. The challenge is creating a system where the wearer can control two directions of motion, for example, a hand open/close or elbow flexion/extension with only one signal. For situations like this, several software algorithms have been developed to assign an action to a single muscle contraction.


Alternating Control

With alternating control, a single-site system receives the signal, and the device moves in one direction (eg, open). The wearer relaxes and the next signal causes the device to move in the opposite direction (eg, close). While not as intuitive as dual-channel control, speed is still proportional. The relax time is adjustable, allowing the wearer to still target the object and adjust the grasp force accordingly.

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Apr 7, 2025 | Posted by in ORTHOPEDIC | Comments Off on Control Options for Upper Limb Externally Powered Components

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